Description

Kapton Heater for plastics processing Detail

 

Item:Kapton Heater
Type:Electric Heater
Power Source:Electric
Place of Origin:Guangdong, China
Brand Name:HengXin or Customized
Dimension(L*W*H):customized
Voltage:1.5-220V
Warranty:50K hours under regular working condition
Working Temperature Range:-30-180 ºC
Material:Kapton film+etched metal foil
Thickness:0.15-0.3mm
Back adhesive:3M or customized
Power deviation:±5%
Supply Ability:100000 pcs per month
Packaging Details:PE inner bag+Carton
Certification:ISO9001,RoHS,REACH
Applicable Industries:Aerospace and Aviation,Medical Devices,Laboratory Equipment,Electronics and etc.

Kapton Heater for Plastics Processing: Enhancing Efficiency and Precision

Kapton heaters are increasingly becoming a critical component in the field of plastics processing. These flexible, lightweight heaters offer unparalleled temperature control, durability, and energy efficiency. Whether you’re involved in injection molding, extrusion, or thermoforming, incorporating Kapton heaters can lead to better process precision and material consistency.

What is a Kapton Heater?

Kapton heaters are thin, flexible, and lightweight polyimide heaters that provide consistent, uniform heat. Due to their design, they can be applied to irregular surfaces, making them ideal for various applications, including plastics processing. They offer excellent thermal stability, functioning efficiently at both high and low temperatures.

Benefits of Kapton Heaters in Plastics Processing

  1. Precise Temperature Control: Maintaining consistent temperatures is crucial in plastics processing to avoid defects, warping, or inconsistent product quality. Kapton heaters excel in this area, offering precise temperature control, which leads to better quality plastics.
  2. Even Heat Distribution: Kapton heaters ensure uniform heat distribution across the surface, minimizing the risk of cold spots that can lead to uneven plastic flow, defects, or wasted material.
  3. Durability and Reliability: Kapton heaters are known for their long lifespan and resistance to chemicals, making them perfect for harsh industrial environments. They can withstand the rigors of continuous use without compromising performance.
  4. Energy Efficiency: With their ability to reach the desired temperature quickly, Kapton heaters reduce the overall energy consumption, making the plastics manufacturing process more energy-efficient and cost-effective.
  5. Customization: Kapton heaters can be customized to fit specific machinery or molds, ensuring a perfect fit that delivers consistent heating for even the most complex processing requirements.

Applications of Kapton Heaters in Plastics Processing

  • Injection Molding: Maintaining consistent mold temperatures during the injection process ensures a better product finish and reduces the chance of defects. Kapton heaters help achieve this by providing efficient, uniform heating.
  • Extrusion: In the extrusion process, maintaining the right temperature for the plastic material is essential to ensure a smooth and consistent output. Kapton heaters offer precise temperature control, making it easier to handle different plastic materials.
  • Thermoforming: Thermoforming requires accurate temperature control to heat the plastic sheets uniformly. Kapton heaters deliver the required precision, allowing for better shaping and quality of the final product.

Why Choose Kapton Heaters for Plastics Processing?

Choosing Kapton heaters for your plastics processing needs ensures that your processes are more efficient, reliable, and cost-effective. With their superior flexibility, heat resistance, and customizable design, these heaters provide the consistency and control necessary for high-quality plastic products.

By integrating Kapton heaters into your plastics processing machinery, you enhance productivity, reduce waste, and ensure a superior quality finish—giving your business a competitive edge in the ever-evolving world of plastics manufacturing.

Item
Kapton Heater
Voltage Range
1.5v~400v
Power Density Range
0.03w/cm2~1.5w/cm2
Heater Size
3mm~500mm
Insulation Material
Kapton Film
Heating Material
Etched metal foil
Thickness
0.15mm~0.3mm
Temperature range
-30℃–180℃
Cable conductor
Silicone insulated leads

Kapton Heater for plastics processing (2) Kapton Heater for plastics processing (1)

 

 

 

Kapton Flexible Heater Configuration

 

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Flexible Kapton heater in different shapes

 

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Flexible Kapton heating element Application

 

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Pillow Heating Film   Beauty Heater heating element  Scrapping instrument heating film
Eye mask heating Film
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Warm Cup Heating Mat
Hair Straighter Film Heater  Warm Cup Heating Mat Hand Warmer Heating
Heating car seat cushion
Rear view mirrors Defrost Heater  Heating car seat cushion   Lithium battery heating

 

About Us

HX Technology is ISO 9001 certified manufacturer for Kapton Heaters in China.Our main products are Kapton Heater,PET Heater,Polyimide Heater,Tefflon Heater ,Graphene Heater and Epoxy Resin Heater. With years’ development,we now cover a production area of 3,000 square meter in Shenzhen and all our products are in accordance with RoHS and CE regulations.We will be your best supplier for Film Heaters in China!

 

 

pi heater manufacturer and supplier pi heater manufacturer and supplier

 

Customers Feedback for our products

kapton heater manufacturer

 

Certificates of  the Kapton Heater

Pi heater UL certificate

Pi Heater CE certificate

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